Success stories

Major Oil and Gas Producer Improves Maintenance Strategy Efficiency

In April 2021, Baker Hughes acquired ARMS Reliability as part of the Bently Nevada business. ARMS Reliability's broad range of asset management and reliability solutions, software, and expertise expands Bently Nevada's portfolio and offers customers unparalleled capabilities in Asset Performance Management

问题

A super-major oil and gas producer’s capital-project maintenance builds were costing too much and taking too long using a traditional maintenance-build approach, and the resulting maintenance strategies were of poor quality. The company was experiencing continual overspending, missed deadlines, and maintenance strategies that didn’t deliver the performance and reliability the operations team needed from the asset base. The company needed to find a way to decrease expenditures and increase delivery speed, while completing the highest-quality capital projects in terms of maintenance and reliability.

公司需要：

  • 基于该地区或国家资产的运营环境，符合指定的运营绩效目标的风险设备可靠性策略；
  • equipment-reliability strategies to comply with regional regulatory requirements; and
  • 数字设备可靠性策略，以根据可用数据进行改进修改。

此外，该公司在维护建造后没有保留知识产权 - 承包商保留了它 - 因此该公司无法利用一个资本项目的数据到下一个资本项目。他们还困扰着不一致且结构不佳的主要的数据, due to the disconnected nature of the maintenance-build projects.

解决方案

石油和天然气生产商选择了武器可靠性及其一台时的动力资产策略管理（ASM）完成其资本项目维护的方法是向前发展。武器提供了一种技术解决方案，使与维护构建相关的成本减半，并大大简化了完成它们的过程。

Improving Maintenance Strategy Efficiency
项目详细信息
CLIENT
超级油气生产商
（保留保密的公司名称）
行业
Oil & Gas
DATE
2019年7月
地点
德克萨斯州休斯顿
解决方案
一点点
这一点点®方法提供了一个单一的环境，可以在其中完成维护构建，简化文件管理并消除对Excel等非结构化应用程序的需求。团队成员不再需要处理效率低下，错误和混乱，这些效率，错误和混乱不可避免地围绕多个文件，版本和文件位置在多个团队成员中共享。
OnePM®还大大减少了完成维护构建所需的承包商数量，并创建了一个完整的特定于客户的维护构建库，利用其现有的运营设备策略库提供运营环境并利用其当前的最佳资产策略。此外，武器可根据需要提供技术可靠性工程支持 - 比以前的承包商较重的支持模型低得多。
ARMS worked with the client to pilot its ASM approach on a large Capex production unit floating in the Gulf of Mexico. Based upon the initial project’s positive results, OnePM® was ultimately rolled out to the client’s whole capital-projects portfolio of 5-10 major projects running simultaneously around the globe.
从公司的设备清单和班级，材料清单和OEM手册开始，武器可靠性使用其OnePM®平台为公司提供了新的，更好的方法来构建和管理维护策略：
用新方法建造
  • Create asset master data
  • Determine criticality
  • 部署中央战略
  • Incorporate region-wide variations
  • Incorporate local variations for operating context
  • Package tasks and generate preventive maintenance [PM] master data, using predefined auto-packaging rules
  • Generate budgets, and labor and spares forecasts
  • Load to SAP via formatted integration links
数字维护策略动态地应用于资产结构，考虑资产关键性，制造和模型以及职责。此过程可确保一致，质量保证，合规的主数据，准备部署到SAP。该过程支持区域或局部变化，以适应不同的操作或环境条件，同时保持与数字策略知识库的联系。
Managing Strategies in Operations with New Approach
This new maintenance-build approach creates an improved link between delivering capital-project maintenance strategy and turning the assets over to regional operations to manage. Operations can now use the following process to keep asset strategies dynamic and continuously improving:
  • 监视维护策略有效性的仪表板
  • 发行或事件触发并执行RCA或策略审查
  • 工作流审查和批准对相关利益相关者的建议策略更改
  • 根据需要更新本地，区域和公司策略
  • Deploy all changes
  • Update PM master data
  • 负载更改为SAP和监视性能
BENEFITS
提高效率
武器可靠性’s approach provided the client with a way to ensure efficient, consistent maintenance builds, to integrate with SAP, and to centralize asset-strategy management. With its new tools, the company is now 5-10x more efficient than it had been in building maintenance strategies – saving the company manpower, time, and ultimately, money, through much more reliable performance of its asset base.
Greater Quality
使用OnePM®驱动的ASM方法，客户现在有能力查看其整个维护构建过程，并在进行时监视维护策略的质量。新系统使公司可以简单地使用内置的QA/QC检查在整个维护构建过程中查看和修改数据，而不是等到项目完成以审核维护构建质量。
更容易的治理
新的ASM方法包括自动质量保证数据检查和成功负载的自动包装。这些功能有助于确保维护构建和数据一致性，多层次进度报告以及轻松的维护 - 策略审查和更改批准。
知识产权
武器可靠性’s work means the client can now hold onto their maintenance-build intellectual property – effortlessly leveraging improvements via deployment across all relevant assets and projects, and continuing improvement of their maintenance strategies over time – whilst linking the maintenance build to the performance requirements of the operations.

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